CNC QUILTING
PERFORATION &
EMBROIDERY
TRAPUNTATURA, FORATURA E RICAMO CNC
B2B Services
Zonam delivers contract CNC stitching, quilting, surface perforation, and technical embroidery for leather, synthetic substrates, and high performance textiles. Utilizing an integrated 3 in 1 industrial Richpeace CNC system, we execute complex surface treatments within a single production workflow eliminating material re-clamping, preventing pattern misalignment, and guaranteeing exact repeatability across batch production runs.
Our facility supports Tier 1 automotive suppliers, luxury yacht fitters, aviation interior specialists, high-end furniture manufacturers, and bespoke design studios.
MANUFACTURING PROCESS
Integrated 3-in-1 CNC
Traditional upholstery processes use separate machines for perforation, stitching and embroidery on leather and fabrics. These multiple production stages can cause material distortion and dimensional inconsistencies.
By integrating all operations into a single digital setup, our system maintains high spatial accuracy, even on large panels, ensuring seamless visual continuity between adjacent components such as seats, door panels and dashboards.
Our automated CNC system combines three different processing heads within a single machine structure.
MANUFACTURING PROCESS
Precision industrial embroidery
We enhance technical fabrics and premium leathers with precision-automated embroidery.
Capabilities: Brand logos, lettering, bespoke decorative patterns and functional stitching details.
File Preparation: Direct conversion of vector files into optimized machine code to precisely control stitch density, direction and thread placement.
CUSTOM TECHNICAL STITCHING
CNC Quilting
We program and execute complex quilting geometries directly from customer-provided CAD files or proprietary design specifications.
Pattern Variations: Diamond quilting, rhombus patterns, lozenges, hexagons, parallel lines, organic waves and customized geometric patterns.
Tension and Stitch Spacing Control: Automatic adjustment prevents leather wrinkling and maintains consistent stitch spacing across varying material thicknesses.
Seamless Pattern Alignment: Precision programming ensures perfect pattern alignment across separate panels, armrests and headrests.
MICORPERFORAZIONE SU PELLE
Industrial Perforation and Embroidery
Our multi-punch CNC system creates precise perforation patterns for climate-controlled seating, acoustic control and decorative detailing.
Functional Perforation: Micro-perforation for ventilated and heated seats (automotive and marine applications), without compromising the material’s tensile strength.
Decorative Perforation: Variable hole diameters, dynamic gradient patterns and geometric grids.
Integrated Solutions: Perforation coordinated with underlying contrasting fabrics or seamlessly combined with decorative stitching lines.
We enhance technical fabrics and premium leathers with precision-automated embroidery.
- Capabilities: Brand logos, lettering, custom decorative patterns and functional stitching details.
- File Preparation: Direct conversion of vector files into optimized machine code to precisely control stitch density, direction and thread placement.
SMART REPAIR VS. SOSTITUZIONE MATERIALE
Material Compatibility
Matrix
We work with a wide range of flexible substrates. Material properties are assessed during the technical setup phase to determine feed speed, needle gauge, punch geometry and thread selection:
Natural and Automotive Leathers: Full-grain leather, corrected-grain leather, nappa, vegetable-tanned leather and certified automotive-grade leathers.
Synthetic Materials and Coated Fabrics: Polyurethane (PU), PVC, microfibers and synthetic leathers.
Technical Textiles and Composites: High-tenacity polyester fabrics, 3D spacer fabrics, multilayer laminated materials and technical nonwoven fabrics.
From CAD Design
to Series Production
Project Analysis
CAD files, vector drawings, templates and technical specifications.
Pattern Development
We optimize geometries, stitching patterns and perforations for CNC processing.
Prototyping
We produce a physical sample to validate aesthetics and overall quality.
Industrialization
We standardize machine parameters to ensure consistent production quality.
B2B Manufacturing
From prototypes and small production runs to continuous manufacturing.
Target Industries
Automotive Interiors e Restomod
Complete OEM and Aftermarket Seat Sets
Dashboards, Instrument Panels and Center Consoles
Door Panels, Armrests and Decorative Trim Inserts
Upholstered Steering Wheel Components
Nautica e Superyacht Interiors
Weather-Resistant Outdoor Seating
Custom Upholstered Panels for Salons and Cabins
Technical Fabric Processing for Marine Environments
Aviation e Luxury Interiors
Seating and Interior Panels for VIP Aircraft Cabins
Interior Components for Executive Helicopters
Luxury Armored Vehicle Upholstery
B2B Furniture and Interior Design
Acoustic Wall Panels and Upholstered Headboards
Contract Seating for Hospitality and Corporate Spaces
Bespoke Leather Architectural Surfaces
CONTACT US